Bronze Plate Flanges Manufacturer & Exporter
Plate flanges are flat, drilled rings or discs machined from plate, bar or cast blanks. They are simple, economical and easy to produce at non-standard diameters and bolt patterns.
Product Overview
A plate flange is defined by four numbers: outside diameter, thickness, bore and bolt circle with its hole pattern. That makes it the natural choice for tank nozzles, equipment connections, low-pressure ducting and any joint designed around a drawing rather than a pipe standard. It may be brazed or welded to a collar or pipe, or used as a backing ring.
Product specification
SM-PRD-PLA| Parameter | Specification |
|---|---|
| Product | Bronze plate flange |
| Materials | UNS C93200, C95400, C95500, C95800, C63000, C83600, C84400 |
| Stock form | Plate, continuous-cast bar or cast blank, per alloy and specification |
| Dimensions | OD, thickness, bore and PCD per drawing |
| Bolt pattern | ASME, EN/PN, JIS or custom |
| Facing | FF / RF / custom |
| Pressure | Design basis set by the system engineer |
| Marking | Customer requirement or MSS SP-25 pattern |
| Documentation | MTC and inspection documents as applicable |
Technical Description
Plate flanges are machined from wrought plate (C63000 plate is covered by ASTM B171), from continuous-cast bar in aluminium bronze and leaded bronze grades, or from cast blanks. Where a PN-rated drilling is required, the EN 1092-1 Type 01 plate-flange configuration is a common reference. Either ASME or EN bolt patterns can be drilled; specify the standard on the RFQ.
Construction
- Flat ring or disc, uniform thickness
- Central bore to drawing, or a blank centre for later machining
- Bolt circle (PCD) and holes per ASME, EN or custom pattern
- Flat face (FF) as standard; raised face on request
- Edge chamfers and surface finish per drawing
Available Materials
Available materials
SM-MAT-PLA| Grade | Alloy | Stock and specification | Fit for this flange |
|---|---|---|---|
| UNS C93200 | Leaded tin bronze (SAE 660) | Cast: ASTM B584 / B271 / B505 | General service; fast machining |
| UNS C95400 | Aluminium bronze | Cast: ASTM B148 / B271 / B505 | Continuous-cast stock for general machined flanges |
| UNS C95500 | Nickel aluminium bronze | Cast: ASTM B148 / B271 / B505 | Higher-strength plate flanges |
| UNS C95800 | Nickel aluminium bronze (NAB) | Cast: ASTM B148 / B271 / B505 | Seawater service and marine equipment connections |
| UNS C63000 | Wrought nickel aluminium bronze | Bar, forging, plate: ASTM B150 / B124 / B283 / B171 | Plate or bar stock for heavy-duty plate flanges |
| UNS C83600 | Leaded red brass / gunmetal | Cast: ASTM B62 / B584 | General service; economical machined rings |
| UNS C84400 | Leaded semi-red brass | Cast: ASTM B584 | General valve-composition service |
Stock form and the governing specification depend on grade and size. Mechanical properties are in the data page for each grade.
Dimensions and Sizes
The controlling dimensions are listed below. The Class 150 table gives the ASME B16.5 bolt pattern for reference; EN/PN, JIS and custom patterns are drilled on request.
Reference bolt pattern: ASME B16.5 Class 150 drilling
SM-REF-150| NPS | Flange OD, in. (mm) | Bolt circle PCD, in. (mm) | Bolt holes | Hole dia. |
|---|---|---|---|---|
| 1/2 | 3.50 (89) | 2.38 (60.5) | 4 | 5/8 in. |
| 3/4 | 3.88 (99) | 2.75 (69.8) | 4 | 5/8 in. |
| 1 | 4.25 (108) | 3.12 (79.2) | 4 | 5/8 in. |
| 1-1/4 | 4.62 (117) | 3.50 (88.9) | 4 | 5/8 in. |
| 1-1/2 | 5.00 (127) | 3.88 (98.6) | 4 | 5/8 in. |
| 2 | 6.00 (152) | 4.75 (120.6) | 4 | 3/4 in. |
| 2-1/2 | 7.00 (178) | 5.50 (139.7) | 4 | 3/4 in. |
| 3 | 7.50 (190) | 6.00 (152.4) | 4 | 3/4 in. |
| 4 | 9.00 (229) | 7.50 (190.5) | 8 | 3/4 in. |
| 5 | 10.00 (254) | 8.50 (215.9) | 8 | 7/8 in. |
| 6 | 11.00 (279) | 9.50 (241.3) | 8 | 7/8 in. |
Reference only. Metric values are converted from inches. Thickness, hub and facing dimensions are set by the governing flange standard or your drawing, and are not listed here.
Dimensions to confirm
SM-DIM-PLA| Dimension | Basis |
|---|---|
| Outside diameter | Per drawing or class table |
| Thickness | Per drawing; plate or bar availability confirmed at RFQ |
| Bore | Per drawing, or blank for later machining |
| Bolt circle (PCD) | ASME, EN/PN, JIS or custom |
| Bolt holes | Count, diameter and spacing per drawing |
| Face | FF as standard; RF on request |
Sizes
Plate flanges are made to your diameter, thickness and bore, subject to plate or bar availability in the chosen alloy. Include the drawing and quantity in the RFQ.
Pressure Classes
Plate flange pressure capability depends on thickness, alloy, bolting, gasket and the support of the joint. It is a design decision for the system engineer. We machine to the drawing and do not assign a pressure rating to a non-standard plate flange.
Facing Options
Flat face is standard. Raised faces, spigots and recesses can be machined to suit the gasket and mating part.
Applications
- Tank and vessel nozzles
- Equipment and machinery connections
- Low-pressure ducting and headers
- Backing rings on collars or stub ends
Manufacturing
Blanks are cut or sourced from plate, bar or cast stock according to alloy. Faces are turned flat, the bore and OD finished, and the bolt pattern drilled to the drawing, with edges deburred.
Inspection and Documentation
Thickness, OD, bore, PCD, hole diameter and hole-to-hole spacing are checked against the drawing; surfaces are examined visually. Material verification and MTC are provided where required.
Custom Requirements
Plate flanges are the most flexible product in our range. Special thickness, bore, PCD, hole count, slots, tapped holes and customer marking are all routinely drawing-driven.
Plate Flanges: common questions
What do you need to quote a plate flange?
Outside diameter, thickness, bore, bolt circle diameter, hole count and diameter, the material grade and the quantity.
Which bolt patterns can plate flanges have?
ASME, EN/PN (for example the EN 1092-1 Type 01 plate-flange configuration), JIS and custom patterns can be drilled.
What stock do plate flanges come from?
Plate, continuous-cast bar or cast blanks, depending on the alloy and size. C63000 plate is covered by ASTM B171.
Related Information
Have a Drawing or Flange Specification?
Send your drawing, material grade, dimensions and quantity to our technical sales team.